Force Required To Bend Sheet Metal Leaf Brake

The gauge inside radius die opening and minimum flange length are all interconnected through different equations and relationships the air bend force.

Force required to bend sheet metal leaf brake.

The bending force can be calculated from the sheet thickness die opening bend length and the ultimate tensile strength of the material. An air bend force chart or force chart breaks down a number of key components of sheet metal bending in an easy to reference format. New bending force calculation method. The die ratio may be entered to calculate the die opening.

Discover all our calculation tools in the calculators section of the top menu. As you bend a stainless steel sheet the bend area cold hardens increasing the amount of pressure required to finish the bend. Figure 1 a proper set up of the sheet metal brake is necessary because accurate bending of sheet metal depends on the thickness and temper of the material to be formed and the required radius of the part. If the width to thickness ratio v s is not equal to 9 and the diameter to width ratio is not equal to 0 16 the above calculator will no longer be applicable.

Calculate the required force to bend a piece of sheet metal using v bending a process in which a v shaped punch presses the sheet into a v die. Calculate the tonnage required to complete a 90 bend with a hydraulic press brake. Its four times as hard. This jmt calculator calculates a force representative of the press brake tonnage required for air bending based on your material thickness type length vee die width and your smallest bend radius.

The other thing to remember is that in terms of sheet metal equipment the force required goes up with the square of the increase in thickness. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required. The brake set up for box and pan brakes and cornice brakes is identical. This is large enough so you could form it using a standard punch and v die bending the workpiece to the desired angle and dimension using two separate hits see.

The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels. Inside dimension as shown in figure 8. The following bending force calculator should be used. This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent.

This added hardness increases the amount of force needed to place a bend on a stainless steel sheet. Please check the new method for calculating the bending force of a press brake machine. Being able to read a bend force chart is crucial for any brake press operator and sheet metal engineer. Its not twice as hard to bend 6 gage as it is to bend 12 gage.